Taimei

PFE 95% / FFP1 / FFP2 Melt Blown Non-Woven Fabric for Respirator Filter [SGS Certified]

Group Non-Woven Fabric
Min. Order 5000 kilogram
Terms of Payment L/C, D/A, D/P, T/T
Update Time 2020-08-26
Item specifics
MaterialPolypropylene
ColorWhite
ApplicationFace Mask
Weight20 to 60gsm
PFE95%
Roll Width175mm/195mm/250mm/260mm

Introduction

Melt-blown non-woven fabric is a kind of ultrafine fiber non-woven material made by melt-blown process, raw material is food grade PP, fibre diameter can be 0.4um-2um. The product is treated with special electrostatic, characteristics of high efficiency and low resistance, comfortable and easy to adorn. Can effectively filtration and adsorption of microorganisms, viruses and extremely dust.

Medical grade mask filter can meet with Europe standard EN14638:2003 requirements, the bacterial filtration efficiency(BFE) is over 95%. Or China Standard YY 0469-2011.

Industry grade mask filter can meet with Europe standard EN149:2001 +a1:2009 FFP1/FFP2/FFP3 requirements, and USA standard NIOSH 42 CFE-84 requirement such as N95/N99, and China Standard GB 2626-2006 requirement as KN95  etc.  Particle filtration efficiency(PFE) is over 95%

Specification

Product name

PFE 95% melt blown nonwoven fabric filter for mask use

Max Roll Width

1600 mm

Weight

20gsm-60gsm

Roll Width

175mm/195mm/250mm/260mm

Color

White or custom

Pattern

Embossed

Production Capacity

12,000 kg/ Day

Grade

Particle Filtration Efficiency ≥ 95% (NaCl or DOP)

Application Grade

BFE95/BFE99,PFE95,FFP1/FFP2

 

With the capability to produce fine fibres, ideally suited for the filtration of respirable particles, Meltblown fabrics provide air filtration applications with excellent barrier and filtration properties.Available in weights ranging from 20 – 80gsm (PP), Meltblown nonwovens are perfectly suited for applications such as industrial respirators, vacuum cleaner bags, automotive cabin filters, and microbiological filters

Advantages:

    • Available in widths up to 160 cm
    • Available in various colours
    • Melt additives to give enhanced fabric properties, such as UV stability and hydrophobicity
    • Electrostatic charging of filaments for enhanced sub-micron particle filtration
    • In-line measurement and control of air permeability
    • In-line thermal flat calendaring

Applications:

Melt Blown Fabric for Face Mask Filter Material:

Melt Blown Face Mask Filter Material is a type of HEPA (high efficiency particulate air) filter. This 100% virgin polypropylene filtration material can be used for PPE (personal protective equipment) masks and respirators. This material has been tested to block 95% of airborne particles with an average particle size range of 0.3 microns (also known as micrometers). Use this material as the filter layer inside a face mask or face respirator. Please note this material is single use only and non-washable.

Based on The American Society for Testing and Materials (ASTM) standard, this mask filtration material is rated at ASTM Level 1 (see documents). A Level 1 rating is for Low Fluid Resistance. When this filter material is used as the inner layer of a face mask made from a recommended mask material, such as Spun Bonded Polypropylene Non-Woven Material for Masks, the effectiveness of the mask increases.

Testing & Certifications:

This PFE 95% filtration material has gone through rigorous testing and has passed all required certifications for use as the filter material in masks and respirators for blocking 95% of particles. It has passed the PFE (Particle Filtration Efficiency) Test. This test determines the material's filtration efficiency by passing aerosolized particles through the material at a constant flow rate and fixed air pressure. This test method complies with GB 2626-2006, EN149:2001+a1:2009.

Please Note: This filter material has only been tested PFE,not BFE. PFE testing is for particles smaller than those that meet BFE standards. Usually, disposal face mask test on BFE, and N95 mask test on PFE

This material has also been tested for breathability and has passed the necessary certification. It was administered and passed the Test, which complies with GB/T32616-2016, EN 14683:2019, Annex C. All test method criteria were met for this material. Testing was performed in compliance with the United States FDA (Food and Drug Administration) good manufacturing practice (GMP) regulations 21 CFR Parts 210, 211 and 820.

Test Standard in Different Countries Below:
The other countries listed in the guidance and their associated product classifications
Product ClassificationsCountriesPerformance Standard
P2, P3Australia/New ZealandAS/NZS 1716:2012
PFF2, PFF3BrazilABNT/NBR 13698:2011
KN95, KP95, KN100, KP100ChinaGB2626-2006
GB2626-2019
GB19083-2010
FFP2, FFP3EuropeEN 149-2001
DS/DL2, DS/DL3JapanJMHLW-2000
Korea 1st classKoreaKMOEL-2017-64
N95, P95, R95
N99, P99, R99
N100, P100, R100
MexicoNOM-116-2009

Comparation of Different Grade of Melt Blown Fabric

Model Standard
Weight
(gsm)
Max Resistance
(Pa)
Max Penetration
%
Apply To
 Flow Rate
(L/min)
Medium Executive Standard
BFE BFE95 20 <20 BFE≥95 Bacterial Filtration Efficiency 32 NaCl
China: GB/T 32610-20016
America:Nelson 42CFR-84
Europe: EN149:2001

Sodium Chloride Inorganic Aerosol d=0.26um

Test Equipment: TSI8130
Automatic Filter Tester
BFE99 25 <20 BFE≥99 32 NaCl
P FFP1 25 <35 PFE≥90 Both Oil and Non-Oil Condition 95 DOP
FFP2 50 <90 PFE≥94 95 DOP
FFP3 80 <175 PFE≥99 95 DOP
KN KN90 40 <100 PFE≥90 Non-Oil Condition 85 NaCl
KN95 50 <120 PFE≥95 85 NaCl
KN100 80 <175 PFE≥99.9 85 NaCl
N N95 50 <100 PFE≥95 85 NaCl
N99 75 <175 PFE≥99 85 NaCl
N100 80 <175 PFE≥99.97 85 NaCl
PM2.5 PPMB 50 <100 PFE≥95 85 NaCl
Static Cotton 60 <90 PFE≥95 85 NaCl

Factory and Machine:







Colors Available:

  • White

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